Cabling

High temperature cables are essential for safely connecting and powering electric heating systems operating in elevated thermal environments. Our range of silicone cable and heat-resistant wiring solutions is designed to maintain electrical insulation, flexibility, and reliability when exposed to continuous heat near industrial heaters and process equipment. Whether replacing degraded heater leads or specifying cable for new heating installations, these products provide dependable electrical performance and long service life.

Manufactured with high-temperature silicone insulation and flexible conductors, our heater cable range supports stable power delivery in applications where conventional wiring would fail due to heat exposure. Suitable for use with cartridge heaters, band heaters, flexible heaters, and other electric heating equipment, these high temperature cable solutions ensure safe electrical connections across UK industrial, laboratory, and manufacturing environments.

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Key Features & Benefits

  • Heat-resistant insulation – Maintains electrical safety and flexibility under sustained high temperatures
  • Flexible silicone construction – Allows routing in confined spaces and around heater assemblies
  • Reliable power delivery – Ensures stable electrical supply to heating elements in demanding environments
  • High thermal durability – Resists embrittlement, cracking, and insulation degradation from heat exposure
  • Compatibility with industrial heaters – Suitable for cartridge, band, flexible, and process heaters
  • Continuous-duty performance – Designed for long-term operation near hot surfaces and heating zones
  • Installation resilience – Withstands vibration, movement, and mechanical stress in equipment
  • Extended service life – Reduces wiring failures and maintenance frequency in heated systems


How It Works / Is Used

High temperature cable is used to connect electric heating elements to power supplies or temperature controllers in environments where elevated temperatures would damage standard electrical wiring. Silicone cable insulation retains flexibility and dielectric strength even when installed close to heater terminals, hot surfaces, or heated enclosures, ensuring safe electrical performance under thermal stress.

Heater cable is typically installed during heater manufacture, equipment assembly, or maintenance replacement where existing leads have degraded from heat exposure. Correct cable selection ensures electrical integrity, prevents insulation failure, and supports consistent heater operation in industrial heating systems operating at sustained temperatures.

Ideal Uses & Applications

Heater cable and silicone high temperature cable are widely used across UK industries where electric heaters operate in elevated-temperature environments, including:

  • Cartridge and band heater connections
  • Flexible heater mats and jackets
  • Industrial ovens and furnaces
  • Process heating equipment
  • Packaging and sealing machinery
  • Plastics and composites processing
  • Laboratory heating systems
  • OEM heater and equipment manufacture

They are ideal wherever electrical wiring must remain safe, flexible, and reliable in close proximity to heating elements or hot process zones.

Important Considerations & Safety Notes

  • Always select heater cable rated above the maximum operating temperature
  • Ensure voltage and current capacity match the heater electrical load
  • Avoid mechanical strain or sharp bending near heater terminations
  • Protect cable from abrasion or contact with sharp metal edges
  • Maintain insulation clearance from direct radiant heat where possible
  • Replace heat-damaged or brittle wiring immediately
  • Install and terminate by qualified electrical personnel
  • Follow UK electrical and equipment safety standards

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Frequently Asked Questions (FAQs)


What makes cable suitable for high-temperature heater applications?

High temperature cable uses heat-resistant insulation, typically silicone, which maintains flexibility, dielectric strength, and mechanical integrity when exposed to sustained elevated temperatures near heating elements.

Can silicone cable be used with industrial heaters?

Yes. Silicone-insulated cable is widely used for industrial heaters because it withstands continuous heat exposure and remains flexible for routing within heater assemblies and equipment.

How do I choose the correct cable?

Selection depends on operating temperature, electrical load, voltage rating, insulation type, conductor size, and installation environment relative to the heater or heated surface.

When should heater cable be replaced?

Replacement is recommended if insulation becomes brittle, cracked, discoloured, or electrically degraded due to prolonged heat exposure or mechanical stress near heater connections.

Is high temperature cable required for all heater installations?

It is required wherever wiring is exposed to temperatures exceeding the rating of standard PVC cable, particularly near heater terminals, hot enclosures, or high-temperature process zones.

Need reliable wiring for high-heat environments?

Explore our range of heater cable, high temperature cable, and silicone cable solutions, or contact our team for help selecting the right cable for your heating application.