Insulated Jacket Drum Heater 200L 4KW: Precise Two-Zone Control

When ambient temperatures drop, chemicals, oils, and other liquids stored in 200-liter drums can become a major operational headache. They might freeze solid or their viscosity can increase dramatically, making discharge difficult, time-consuming, and potentially damaging to the product. Thawing frozen materials also leads to significant downtime and increased costs.

Our Insulated Jacket Drum Heater 200L 4KW provides a powerful and precise solution to these challenges. Delivering a robust 4000 Watts (4KW) of heat, this advanced drum heating jacket is engineered to protect drum contents from freezing and maintain optimal viscosity. Featuring a sophisticated two-zone digital temperature controller (0-200°C), you gain superior control, ensuring your liquids are always at the perfect temperature for processing, dispensing, or storage. Stop battling with frozen or sluggish materials and ensure your operations run smoothly year-round.

Key Features & Benefits

• Powerful 4KW Heating: Delivers robust and rapid heating, significantly cutting heat-up times for 200L drums and effectively preventing solidification even in very cold conditions.

• Precise Two-Zone Digital Temperature Control: Offers unparalleled control with two independent heating zones, allowing you to set and monitor specific temperatures for different sections of the drum (e.g., top and bottom) for more efficient and even heating.

• Wide Temperature Range: Features a 0-200°C digital set range, suitable for a vast array of liquids, from freeze protection to viscosity reduction for high-temperature applications.

• High-Durability Construction: Made with silicone-coated fibreglass cloth and internal fibreglass insulation, providing excellent heat transfer efficiency, chemical resistance, and long-term durability.

• Enhanced Safety: Equipped with an IP65 terminal enclosure for superior protection against dust and water ingress, making it suitable for demanding industrial environments.

• Effortless Installation & Removal: Features robust hook & loop fasteners for quick, secure, and easy application and removal from 200L drums.

• Long Power Lead: Supplied with a 3-meter power lead and plug (EU), offering ample reach and convenient setup.

• Prevents Operational Downtime: Eliminates cold-weather-induced problems, ensuring uninterrupted production and discharge processes.

• CE Certified: Meets stringent European safety, health, and environmental protection requirements.

How It Works

Our Insulated Jacket Drum Heater wraps securely around a standard 200L drum. Inside, robust heating elements are strategically placed across two independent zones. These elements are encased in durable, silicone-coated fibreglass cloth and insulated with high-performance fibreglass to maximize heat transfer to the drum's contents. The integrated two-zone digital temperature controller allows you to set specific target temperatures for each zone. The controller precisely monitors the liquid's temperature and intelligently cycles the 4KW heating power on and off, ensuring your product reaches and maintains the desired temperature range without overheating.

Technical Specifications

• Model: Insulated Jacket Drum Heater

• Drum Capacity: 200 Liters

• Heating Power: 4000 Watts (4KW)

• Voltage: 230VAC

• Heating Zones: 2 Zone Control

• Temperature Controller: Digital Thermostat, 16A

• Set Temperature Range: 0-200°C

• Outer Material: Silicone Coated Fibreglass Cloth

• Insulation: Fibreglass Insulation

• Fastening: Hook & Loop Fasteners

• Terminal Enclosure Protection: IP65

• Power Lead: 3 meters with EU Plug

• Certifications: CE Certified

Available Options

• Custom Design Solutions: Available for different drum dimensions or unique container shapes.

• Explosion-Proof Solutions: Specifically designed heaters for hazardous (ATEX-rated) areas.

• Anti-Static Outer Clothing: Fluoropolymer outer clothing available for applications with strong chemicals or where anti-static properties are desired.

• Top Insulation Cover: An optional top cover can be used to further reduce heat loss and improve efficiency.

• Outdoor Use Solutions: Specialized versions available for continuous outdoor use in harsh weather conditions.

Ideal Applications

The Insulated Jacket Drum Heater 200L 4KW is an indispensable tool across various industries for managing temperature-sensitive or viscous liquids, ensuring flow and preventing damage:

• Chemicals: Preventing crystallization, solidification, or maintaining reaction temperatures.

• Vegetable/Animal Fats: Ensuring optimal viscosity for processing and dispensing.

• Food Products: Maintaining consistency for syrups, honey, chocolate, and other ingredients.

• Antifreeze Protection: Safeguarding valuable liquids in cold storage.

• Soaps & Detergents: Keeping products flowing smoothly.

• Heating Oil / Diesel Fuel: Preventing gelling in cold weather for reliable performance.

• Resins & Adhesives: Ensuring ideal viscosity for application and curing processes.

• Water: Preventing freezing in critical systems or non-potable storage.

Important Installation & Safety Notice

Installation, operation, and maintenance of the Insulated Jacket Drum Heater must strictly adhere to all local electrical codes, safety regulations, and the provided user manual. Ensure all personnel are properly trained. If heating flammable or hazardous materials, it is imperative to use equipment specifically certified for such environments (e.g., ATEX-rated). This standard heater is for non-hazardous materials. Failure to follow safety guidelines can result in electrical shock, fire, or other serious hazards.

Customer Reviews

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"Incredible Heating Power & Control!"

"This 4KW drum heater has been a revelation for our winter operations. The two-zone digital control lets us precisely manage the temperature of our resins, ensuring perfect flow every time. It heats up so fast, and the build quality with the silicone fibreglass is excellent. Highly recommend!" - Process Engineer, Manufacturing

⭐⭐⭐⭐⭐

"Reliable Solution for Viscosity"

"We struggled with thick animal fats in colder months, but this 200L drum heater jacket solved all our problems. The 4KW power is robust, and the dual-zone control is incredibly useful. It's easy to fit and remove, and the IP65 rating gives us confidence even in our dusty environment." - Production Manager, Food Processing

Frequently Asked Questions (FAQs)

Q1: What does "two-zone digital temperature controller" mean?

A1: This means the heater has two separate heating sections, each with its own sensor and independent temperature control. You can set different target temperatures for the top and bottom (or specific areas) of the drum, allowing for more precise and efficient heating of sensitive or viscous liquids.

Q2: Can this 4KW heater be used for outdoor drums?

A2: While the heater itself is robust and has an IP65 rated terminal enclosure for protection against dust and water jets, continuous outdoor exposure depends on the specific weather conditions. For harsh outdoor environments, we offer specialized "outdoor use solutions" or recommend additional weather protection for both the drum and the heater.

Q3: Is the 0-200°C temperature range suitable for all liquids?

A3: This broad range is suitable for a wide variety of liquids, from preventing freezing (at the lower end) to significantly reducing viscosity for thicker materials (at the higher end). Always consult your product's specifications to determine its ideal heating temperature.

Q4: Is this drum heater suitable for plastic drums?

A4: While this heater is primarily designed for metal drums, it can be used with some plastic drums. However, great care must be taken to ensure the plastic drum material is compatible with the heating temperature set. Exceeding the plastic's temperature limits can cause damage to the drum or contents. Always monitor closely and consult plastic drum manufacturer guidelines.

Q5: What is the benefit of silicone-coated fibreglass material?

A5: Silicone-coated fibreglass offers excellent durability, flexibility, and resistance to chemicals, moisture, and high temperatures. This robust material ensures the heater jacket withstands demanding industrial use and provides efficient heat transfer.

Ready to ensure perfect product flow and prevent costly downtime? Explore the power and precision of the Insulated Jacket Drum Heater 200L 4KW. Add to cart today!