IBC Container Heater Jacket 4KW 2 Zone Control

When ambient temperatures drop, liquids in Intermediate Bulk Containers (IBCs) can present significant challenges. Products might freeze or become too viscous, making discharge difficult, costly, or even impossible. This often leads to frustrating downtime and potential product damage.

The Under Control Instruments F-Class IBC Heater delivers a formidable 4KW of powerful, controlled heat, offering efficient freeze protection and precise temperature maintenance for your valuable liquids. This advanced heating solution, featuring 2-zone digital control, effortlessly overcomes cold-weather operational problems, ensuring your products maintain optimal viscosity and flow, ready for efficient discharge. Stop battling with frozen or sluggish materials and ensure your operations run smoothly year-round.

Key Features & Benefits

• Powerful 4KW Heating: Provides robust and rapid heating to IBC contents, significantly cutting heat-up times and preventing solidification, even in extreme cold.

• Precise 2-Zone Digital Temperature Control: Features an intuitive digital thermostat allowing independent temperature setting and monitoring across two distinct heating zones. This provides enhanced flexibility and control for varied product heating requirements.

• Superior Freeze Protection: Safeguards sensitive liquids from freezing, preserving integrity and preventing costly damage.

• Optimised Viscosity Control: Maintains ideal viscosity for high-value or thick products, ensuring smooth and consistent flow.

• High-Efficiency Thermal Insulation: Uses advanced fibreglass thermal insulation to maximise heat transfer while minimising energy loss, ensuring cost-effective operation.

• Effortless Installation & Removal: Equipped with robust hook and loop fasteners for quick and secure application and removal from standard IBCs.

• Prevents Operational Downtime: Eliminates cold-weather-induced problems, ensuring uninterrupted production and discharge.

• Robust & Durable Design: Built to withstand demanding industrial environments, providing reliable long-term performance.

How It Works

The Under Control Instruments F-Class IBC Heater applies 4KW of powerful, uniform heat to your IBC's contents, managed across two independent heating zones. Its highly efficient heating elements are encased within a durable, insulated jacket. Once wrapped securely around an IBC, the integrated digital temperature controller precisely monitors the product temperature within each zone. It then intelligently cycles the heating elements on and off as needed to maintain your exact set points, preventing overheating and ensuring consistent warmth. The advanced fibreglass insulation effectively directs heat inward, maximising thermal efficiency and protecting your valuable products.

Technical Specifications

• Model: Under Control Instruments F-Class IBC Heater

• Heating Power: 4000 Watts (4KW)

• Heating Zones: 2 Zone Control

• Thermal Insulation: High-performance Fibreglass

• Temperature Controller: Digital Thermostat

• Temperature Range: 0°C to 90°C

• Voltage: 230V

• Fitment: Designed to fit standard IBCs (1000L / 275 US Gallon)

• Fastening: Heavy-duty Hook and Loop Fasteners

• Protection: IP65 Rating control junction

• Dimensions: When laid flat, 1000 x 4500 x 25MM

• Certifications: CE, RoHS

Available Options

• Custom-designed heaters are available for different IBC dimensions.

• Heaters suitable for use in hazardous areas (e.g., ATEX-rated) are available.

• Anti-static fluoropolymer outer clothing for use with strong chemicals.

• Top insulation cover can be used to prevent additional heat loss.

• Heaters designed specifically for outdoor use are available.

Ideal Applications

The F-Class IBC Heater is an indispensable tool across various industries for managing temperature-sensitive or viscous liquids:

• Chemical Industry: Preventing crystallisation or solidification; maintaining optimal process temperatures.

• Food & Beverage: Ensuring consistent viscosity for syrups, oils, fats, and other ingredients for efficient processing and dispensing.

• Pharmaceuticals: Protecting sensitive compounds from temperature fluctuations, ensuring product stability.

• Cosmetics & Personal Care: Keeping lotions, gels, and waxes at optimal consistency for manufacturing and packaging.

• Adhesives & Coatings: Preventing materials from thickening, ensuring smooth application and reliable curing.

• Petrochemical: Preventing gelling or freezing of oils, lubricants, and other products in cold storage or transit.

Important Safety Notice

Installation, operation, and maintenance of the Under Control Instruments F-Class IBC Heater must strictly adhere to all local electrical codes, safety regulations, and the provided user manual. Ensure all personnel are properly trained. If heating flammable or hazardous materials, it's imperative to use equipment specifically certified for such environments (e.g., ATEX-rated). This standard heater is for non-hazardous materials. Failure to follow safety guidelines can result in electrical shock, fire, or other serious hazards.

Customer Reviews

⭐⭐⭐⭐⭐

"Unmatched Power and Control!"

"Upgrading to the 4KW F-Class heater from Under Control Instruments was a game-changer for our winter operations. The extra power and especially the 2-zone control mean our highly viscous resins flow perfectly, even when it's freezing outside. Installation was straightforward, and the precision is phenomenal." - Operations Manager, Chemical Plant, May 2024

⭐⭐⭐⭐⭐

"Robust, Efficient, and Versatile"

"We needed a dependable solution for keeping our food-grade oils at precise temperatures, and this 4KW IBC heater delivered. The rapid heat-up is fantastic, and being able to control two zones independently gives us so much flexibility. It's incredibly well-built and has integrated seamlessly into our process." - Production Lead, Food & Beverage, June 2024

Frequently Asked Questions (FAQs)

Q1: What size IBCs will this 4KW F-Class Heater fit?

A1: The F-Class IBC Heater is designed to fit standard IBC sizes, most commonly 1000L (275 US Gallons). Please refer to the specific dimensions in the technical specifications or contact us to confirm compatibility with your particular IBC.

Q2: How does the 2-zone digital temperature control work?

A2: The integrated digital controller allows you to precisely set two independent temperature targets for different sections of the IBC. This is ideal for sensitive products, or for more efficient heating by focusing power where needed, constantly monitoring and cycling the 4KW heating elements to maintain both set points.

Q3: Can this heater be used with flammable liquids?

A3: Safety is paramount. This standard F-Class IBC Heater is designed for non-hazardous materials. If you intend to heat flammable or hazardous liquids, you MUST use an intrinsically safe or ATEX-certified heater specifically designed for those environments. Always consult your product's Safety Data Sheets (SDS) and relevant regulations.

Q4: How does the 4KW power rating benefit my operation compared to lower wattages?

A4: The 4KW (4000 Watt) power output provides significantly faster heat-up times and more effective temperature maintenance, especially for larger volumes, highly viscous liquids, or in very cold ambient conditions. This increased power, combined with 2-zone control, offers superior efficiency and flexibility.

Q5: Is this heater suitable for outdoor use?

A5: While the heater is robust and features an IP65-rated control junction, its suitability for continuous outdoor exposure depends on specific environmental conditions. For harsh outdoor use, we generally recommend additional weather protection for both the IBC and the heater. Please check the specific IP rating or contact our team for guidance.

Ready to optimise your liquid storage and discharge? Explore the benefits of the Under Control Instruments F-Class IBC Heater 4KW and ensure your products are always ready. Add to cart today!