Base Drum Heater 1KW (0-200°C) | For Metal Drums Up to 200L

When raw materials or viscous liquids are stored in metal drums, they often solidify or become extremely thick under normal ambient conditions. Traditional drum heaters, which typically warm from the sides, can struggle with substances that have a high solid-to-liquid phase change, leading to significant time loss and operational inefficiencies. To rapidly melt and optimise such contents, direct, powerful heating from the base is essential.

The Under Control Instruments Base Drum Heater 1KW is specifically engineered for this challenge. Delivering 1000 Watts (1KW) of concentrated heat, this robust unit rapidly melts solid raw materials from the bottom of your steel barrels. As the product melts, it rises, creating a natural convection current within the drum that efficiently circulates heat throughout the entire barrel. Thanks to its precise digital thermostat (0-200°C), you can safely achieve and maintain your desired product temperature. Use it standalone for targeted melting or in conjunction with our Insulated Drum Heaters for comprehensive, accelerated heating.

Key Features & Benefits

• Powerful 1KW Bottom Heating: Provides concentrated 1000W heat directly to the base of metal drums, ensuring rapid melting of solidified contents and efficient viscosity reduction.

• Rapid Melting & Natural Circulation: Starts melting from the bottom, causing the liquid to rise and create a natural convection within the barrel, significantly speeding up the overall heating process.

• Precise Digital Temperature Control: Features an intuitive digital thermostat (On-Off type) with a wide 0-200°C temperature control range, allowing safe and accurate temperature management for diverse materials.

• High Load Capacity: Built with a 360kg carriage capacity, robustly supporting fully loaded drums up to 200 litres (compatible with drums up to 60cm diameter).

• Durable Construction: Made from 2mm powder-coated steel sheet for exceptional strength and longevity, complemented by 25mm fibreglass insulation for maximum heat retention and efficiency.

• Enhanced Mobility: Features 360° mobility, allowing for easy repositioning of the heater and drum as needed within your workspace.

• Universal Drum Compatibility: Suitable for all metal drums up to 200 litres, providing a versatile heating solution.

• Convenient Power & Certification: Supplied with a 3-meter power lead and EU plug, and is CE Certified, ensuring safety and compliance.

• Complements Other Heaters: Works perfectly in association with our Insulated Drum Heaters for a comprehensive and highly efficient heating system.

How It Works

The Under Control Instruments Base Drum Heater operates by directly transferring 1KW of heat to the bottom surface of a metal drum. When the drum (up to 200L and 60cm diameter) is placed on the heater, the powerful elements within the insulated steel base begin to melt the solid or highly viscous material at the bottom. As this material liquefies, its density changes, causing it to rise to the top of the drum. This creates a natural convection current, drawing colder, denser material down to the heated base. This continuous circulation ensures uniform and rapid heating of the entire drum's contents. The integrated digital thermostat allows for precise temperature setting (0-200°C), safely controlling the heating elements to maintain the desired temperature.

Technical Specifications

• Product Type: Base Drum Heater

• Heating Power: 1000 Watts (1KW)

• Voltage: 230VAC

• Drum Compatibility: Metal drums up to 200 Litres (maximum 60cm diameter)

• Carriage Capacity: 360kg max

• Temperature Controller: Digital Thermostat (On-Off)

• Temperature Control Range: 0-200°C

• Construction Material: 2mm Powder-Coated Steel Sheet

• Insulation: 25mm Fibreglass Insulation

• Mobility: 360°

• Power Lead: 3 meters with EU Plug

• Certifications: CE Certified

• Dimensions: [Add approximate dimensions of the base heater itself if known, e.g., Diameter x Height]

Available Options

• Custom design solutions are available for different drum dimensions or unique container shapes.

• Explosion-proof solutions for hazardous (ATEX-rated) areas.

• Anti-static fluoropolymer outer clothing available for specific applications.

• Outdoor use solutions for continuous outdoor use in harsh weather conditions.

Ideal Applications

This Base Drum Heater 1KW is an indispensable tool for industries managing temperature-sensitive or highly viscous materials, particularly those that solidify at ambient temperatures:

• Chemical Industry: Melting resins, waxes, adhesives, and other solidified chemicals.

• Food & Beverage: Liquefying fats (e.g., tallow, lard), chocolate, syrups, and honey.

• Cosmetics & Personal Care: Melting waxes, paraffin, and other base ingredients.

• Petrochemical: Optimising flow for heavy oils, greases, and lubricants.

• Pharmaceuticals: Controlled melting of specialised compounds.

• Manufacturing & Processing: Any application requiring precise bottom heating for drums.

Important Safety Notice

Installation, operation, and maintenance of the Under Control Instruments Base Drum Heater must strictly adhere to all local electrical codes, safety regulations, and the provided user manual. Ensure all personnel are properly trained. If heating flammable or hazardous materials, it is imperative to use equipment specifically certified for such environments (e.g., ATEX-rated). This standard heater is for non-hazardous materials. Failure to follow safety guidelines can result in electrical shock, fire, or other serious hazards.

Customer Reviews

⭐⭐⭐⭐⭐

"Incredibly Effective for Solid Materials!"

"We used to struggle for hours melting solidified resins in our drums. This 1KW base heater is a game-changer! It melts from the bottom up so fast, and the natural circulation really speeds things along. The digital temp control is excellent. A must-have!" - Process Engineer, Composites Manufacturing

⭐⭐⭐⭐⭐

"Robust and Reliable"

"Perfect for our honey drums. Keeps it at the ideal temperature for dispensing without scorching. The 360kg capacity is ample, and the steel construction feels incredibly durable. Works even better when paired with our insulated jacket." - Food Production Manager

Frequently Asked Questions (FAQs)

Q1: What types of drums is this base heater suitable for?

A1: This base drum heater is designed specifically for metal drums (steel, aluminium, etc.) up to 200 litres capacity and 60cm in diameter. It is not recommended for plastic drums due to the direct high heat application.

Q2: How does bottom heating benefit my melting process?

A2: Bottom heating is ideal for solid or highly viscous materials as it melts the product from the base first. This creates a natural convection current, where melted liquid rises and warmer liquid replaces it, efficiently distributing heat throughout the drum and significantly accelerating the melting process compared to side-only heating.

Q3: Can this heater be used on its own, or does it require a jacket heater?

A3: It can be used on its own for primary melting from the base. However, for faster overall heating, especially for large volumes or very cold ambient conditions, it is highly recommended to use it in conjunction with one of our Insulated Drum Heating Jackets to prevent heat loss from the sides and top.

Q4: Is the 0-200°C temperature range adjustable?

A4: Yes, the digital thermostat allows you to precisely set any temperature within the 0-200°C range, ensuring you can meet the specific heating requirements of various materials safely and accurately.

Q5: What is the significance of the 360kg carriage capacity?

A5: The 360kg carriage capacity means the heater is built to safely support a fully loaded 200-litre drum, as a 200L drum filled with water weighs approximately 200kg, and many chemicals or liquids can be significantly heavier.

Ready to ensure rapid melting and optimal flow for your drum contents? Invest in the Under Control Instruments Base Drum Heater 1KW today! Add to cart!