F-Class IBC Heater 2KW: Protect & Optimize Your Liquids

When ambient temperatures drop, liquids in Intermediate Bulk Containers (IBCs) can present significant challenges. Products might freeze or become too viscous, making discharge difficult, costly, or even impossible. This often leads to frustrating downtime and potential product damage.

The Under Control Instruments F-Class IBC Heater delivers 2KW of powerful, controlled heat, offering efficient freeze protection and precise temperature maintenance for your valuable liquids. This advanced heating solution effortlessly overcomes cold-weather operational problems, ensuring your products maintain optimal viscosity and flow, ready for efficient discharge. Stop battling with frozen or sluggish materials and ensure your operations run smoothly year-round.

Key Features & Benefits

• Powerful 2KW Heating: Provides robust and rapid heating to IBC contents, significantly cutting heat-up times and preventing solidification.
• Precise Digital Temperature Control: Features an intuitive digital thermostat for easy and precise temperature setting and monitoring within a single heating zone.
• Superior Freeze Protection: Safeguards sensitive liquids from freezing, preserving integrity and preventing costly damage.
• Optimised Viscosity Control: Maintains ideal viscosity for high-value or thick products, ensuring smooth and consistent flow.
• High-Efficiency Thermal Insulation: Uses advanced fibreglass thermal insulation to maximise heat transfer while minimising energy loss.
• Effortless Installation & Removal: Equipped with robust hook and loop fasteners for quick and secure application and removal from standard IBCs.
• Prevents Operational Downtime: Eliminates cold-weather-induced problems, ensuring uninterrupted production and discharge.
• Robust & Durable Design: Built to withstand demanding industrial environments, providing reliable long-term performance.

How It Works

The Under Control Instruments F-Class IBC Heater applies 2KW of uniform heat to your IBC's contents. Its highly efficient heating elements are encased within a durable, insulated jacket. Once wrapped securely around an IBC, the integrated digital temperature controller precisely monitors the product temperature. It then intelligently cycles the heating elements on and off to maintain your exact set point, preventing overheating and ensuring consistent warmth. The advanced fibreglass insulation effectively directs heat inward, maximising thermal efficiency and protecting your valuable products.

Technical Specifications

• Model: Under Control Instruments F-Class IBC Heater
• Heating Power: 2000 Watts (2KW)
• Heating Zones: 1 Zone Control
• Thermal Insulation: High-performance Fibreglass
• Temperature Controller: Digital Thermostat
• Temperature Range: 0°C to 90°C
• Voltage: 230V
• Fitment: Designed to fit standard IBCs 1000L / 275 US Gallon)
• Fastening: Heavy-duty Hook and Loop Fasteners
• Protection: IP65 Rating control junction
• Dimensions: Dimensions when laid flat, e.g., Length x Width x Thickness, 1000x4500x25MM
• Certifications: CE, RoHS

Available Options

• Custom-designed heaters are available for different dimensions
• Heaters to be used in hazardous areas are available
• Anti-static fluoropolymer outer clothing for strong chemicals
• Top insulation cover can be used to prevent heat loss
• Heaters for outdoor use are available

Ideal Applications

The F-Class IBC Heater is an indispensable tool across various industries for managing temperature-sensitive or viscous liquids:

• Chemical Industry: Preventing crystallisation or solidification; maintaining process temperatures.
• Food & Beverage: Ensuring consistent viscosity for syrups, oils, fats, and other ingredients.
• Pharmaceuticals: Protecting sensitive compounds from temperature fluctuations.
• Cosmetics & Personal Care: Keeping lotions, gels, and waxes at optimal consistency.
• Adhesives & Coatings: Preventing materials from thickening, ensuring smooth application.
• Petrochemical: Preventing gelling or freezing of oils, lubricants, and other products.

Important Safety Notice

Installation, operation, and maintenance of the Under Control Instruments F-Class IBC Heater must strictly adhere to all local electrical codes, safety regulations, and the provided user manual. Ensure all personnel are properly trained. If heating flammable or hazardous materials, it's imperative to use equipment specifically certified for such environments (e.g., ATEX-rated). This standard heater is for non-hazardous materials. Failure to follow safety guidelines can result in electrical shock, fire, or other serious hazards.

Customer Reviews

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"A Winter Game-Changer!"

"We used to dread winter, but these 2KW F-Class heaters from Under Control Instruments have been a lifesaver. Our viscous raw materials now flow perfectly, even on the coldest days. The digital control is precise and the installation was straightforward. Highly recommend!" - Operations Manager, Manufacturing, July 2024

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"Robust and Reliable Performance"

"We needed a dependable solution for keeping our food-grade oils at temperature, and this IBC heater delivered. The 2KW power heats up quickly, and the insulation is excellent. It feels incredibly well-built and has integrated seamlessly into our process." - Production Lead, Food & Beverage, June 2024

Frequently Asked Questions (FAQs)

Q1: What size IBCs will this 2KW F-Class Heater fit?

A1: The F-Class IBC Heater is designed to fit standard IBC sizes, most commonly 1000L (275 US Gallons). Please refer to the specific dimensions in the technical specifications or contact us to confirm compatibility with your particular IBC.

Q2: How does the digital temperature control work?

A2: The integrated digital controller allows you to precisely set your desired product temperature. It constantly monitors the temperature and intelligently cycles the 2KW heater on and off as needed to maintain that exact set point, preventing both freezing and overheating.

Q3: Can this heater be used with flammable liquids?

A3: Safety is paramount. This standard F-Class IBC Heater is designed for non-hazardous materials. If you intend to heat flammable or hazardous liquids, you MUST use an intrinsically safe or ATEX-certified heater specifically designed for those environments. Always consult your product's Safety Data Sheets (SDS) and relevant regulations.

Q4: How does the 2KW power rating benefit my operation?

A4: The 2KW (2000 Watt) power output provides significant heating capability, allowing for faster heat-up times and more effective temperature maintenance, especially for larger volumes or more viscous liquids, even in very cold ambient conditions.

Q5: Is this heater suitable for outdoor use?

A5: While the heater is robust, its suitability for continuous outdoor exposure depends on its IP rating and the specific environmental conditions. For harsh outdoor use, we generally recommend additional weather protection for both the IBC and the heater. Please check the specific IP rating or contact our team for guidance.

Ready to optimise your liquid storage and discharge? Explore the benefits of the Under Control Instruments F-Class IBC Heater 2KW and ensure your products are always ready. Add to cart today!